Description
Double walled cardboard boxes work perfectly for shipping because they offer extra strength & reliability.
Two layers of corrugated board protect products from impact, pressure, or rough handling during transit.
These boxes hold heavier items without bending or tearing.
Strong flutes absorb shocks and reduce movement inside the box.
Secure walls help prevent damage caused by stacking or long-distance travel.
Businesses choose these boxes for local and international shipping because they maintain shape & durability.
In addition, custom sizes reduce empty space and lower shipping risks.
Also, lightweight materials keep shipping costs under control.
Double walled boxes combine protection, stability, & efficiency for safe product delivery.
Why Should You Invest In Double Wall Cardboard Boxes?
Double wall cardboard boxes offer reliable strength for demanding packaging needs.
They protect products during storage, handling, & shipping.
Businesses choose them for safety or cost control. The top benefits include:
Superior Strength
Double wall cardboard boxes offer extra strength with two corrugated layers.
They support heavy items without bending & or collapsing.
Strong walls resist pressure during stacking & transport.
It helps businesses ship bulky or fragile items with greater confidence & reliability.
Better Product Protection
These boxes absorb shocks & vibrations during shipping.
Thick walls reduce impact from drops or handling.
Products stay secure inside, lowering the risk of breakage, damage, or returns during local or long-distance deliveries.
High Load Capacity
Double wall boxes carry more weight than single-wall options.
They handle industrial goods, electronics, and bulk items easily.
Strong flutes prevent crushing.
Ideal for warehouses, pallets, & long shipping routes.
Cost-Effective Shipping
Durable construction reduces product damage.
Fewer returns & complaints save money over time.
Lightweight cardboard also helps control shipping expenses.
It delivers reliable performance for demanding packaging needs.
Customization & Versatility
Businesses can customise double wall boxes in various sizes, shapes, & flute types.
Printing options add branding and product details.
This flexibility suits eCommerce, retail, & industrial shipping while strengthening brand presentation.
Flutes Used In Double Wall Boxes
The selection of double wall boxes provides five different types of corrugated flute.
The various types of flutes provide excellent product security.
The flutes, which create different thicknesses between 5 mm and 0.8 mm. Our flute options include;
A Flute
You can choose A flute when packing fragile items, as this flute is the thickest.
A flute has a 5 millimetre thickness with 36 flutes within a single linear foot.
You can also pack heavy-duty items when using A flute.
This flute offers maximum cushioning and crushing resistance.
B Flute
The B flute is 3.2 millimetres thick and offers 49 flutes per linear foot.
Most food and retail brands use this flute as it offers a great printing surface.
B flute provides the second largest arch size while maintaining good stacking capacity.
C Flute
With the second thickest flute of 3.2 millimetres, the C type is best for shipping purposes for various reasons.
This flute has the ability to be compressed, which leads to its maximum crushing resistance.
It has 41 flutes within one linear foot.
C flute offers a great printing surface and is used by brands for custom packaging.
E Flute
The E flute has 90 flutes within one linear foot of packaging.
This flute has a thickness of approximately 1.6 millimetres.
Its thin structure makes it suitable for storage space optimisation.
You can use this flute to package lightweight and less fragile items.
Uses Of Double Wall Cardboard Box
Pack your fragile items and heavy-duty items using double wall cardboard box because they provide the necessary protection.
Most brands use this type of box to pack glassware.
Glass is a very fragile product and can be crushed during shipping.
Double wall packaging provides the best protection, whether you require boxes for beverage bottles or boxes for cosmetic jars. You can use these boxes for;
- Beverages
- Electronics
- Furniture
- Ceramics
- Tins
- Artwork
Styles of Double Wall Cardboard Boxes We Offer
At smallcardboardboxes, we manufacture double wall boxes in a variety of styles, each designed for specific shipping needs:
- Square-Shaped Boxes
- Shipping Cartons
- Regular Slotted Containers (RSC)
Square-Shaped Boxes
Our square-shaped boxes offer balanced dimensions for versatile shipping across industries.
We design them to hold products securely or reduce movement during transit.
Efficient stacking, easy storage, or reliable delivery make them best for electronics, cosmetics, & small appliances.
Shipping Cartons
We make shipping cartons to carry heavy products safely over long distances.
Our strong corrugated layers resist pressure and impacts.
These cartons maintain their shape during handling.
Ideal for eCommerce, retail shipments, industrial goods, & bulk deliveries.
Regular Slotted Containers (RSC)
We offer regular slotted containers for a wide range of shipping needs.
Our boxes feature simple assembly, strong flaps, and secure closure.
They provide cost-effective protection, stackability, & convenience for retail, eCommerce, or warehouse products of all sizes.
Box Folds That Combine Strength and Style
Box fold types vary depending on product dimensions and customisation needs.
We offer different fold designs to enhance the strength, functionality, & appearance of corrugated boxes.
One Piece Fold (OPF)
One Piece Fold (OPF) boxes are made from a single sheet of corrugated board.
We design them to fold easily into a sturdy shape.
Offers reliable protection and a seamless look for shipping or retail packaging needs.
Five Panel Fold (FPF)
We offer Five Panel Fold (FPF) boxes for irregular or elongated products.
Our design uses five connected panels for strong structural support, precise alignment, or easy assembly.
Ideal for customised shipping, long items, or unique product shapes.
Printing Options To Enhance The Look Of Boxes
We offer a variety of printing techniques to enhance your double wall boxes’ visual appeal & communicate your brand effectively.
Our team helps you select the best method for all your needs.
Popular printing options for double walled cardboard boxes are;
- Flexography
- Offset Printing
- Digital Printing
- Screen Printing
- Rotogravure Printing
- CMYK Colour System
- PMS Colour System
Flexography
We use flexography with flexible plates to print high-quality designs.
Our method works well for large orders, producing clear logos & consistent results efficiently.
Offset Printing
Offset printing transfers ink via a rubber blanket onto your boxes.
We ensure sharp, detailed images. Best for intricate artwork and premium branding.
Digital Printing
Our digital printing directly prints your design from a file onto the box.
We handle short runs, full-colour artwork, & customized designs efficiently.
Screen Printing
We apply screen printing by pushing ink through mesh stencils onto the box.
Our process produces bold, vivid logos, text, or simple graphics that stand out.
Rotogravure Printing
Rotogravure uses engraved cylinders to transfer printing ink smoothly.
We use it for long print runs.
This ensures high-resolution images or consistent colour quality on every box.
CMYK Colour System
CMYK system combining cyan, magenta, yellow, & black.
Our team creates multi-colour designs that enhance your logos & promotional artwork.
PMS Colour System
Our PMS system uses precise spot colours to match brand identity perfectly.
We ensure your logos & packaging remain consistent across all double wall boxes.
Extra Features for Better Protection and Brand Impact
We offer a wide range of add-ons to enhance cardboard packaging boxes.
Our options improve protection, usability, & sustainability for all product types.
Handles & Cutouts
We add hand holes or cutouts to strong cardboard boxes for easier carrying.
Handles improve usability for heavy items like appliances, beverages, & bulk shipments.
Laminations & Coating
Apply matte, glossy, or water-resistant coatings to enhance strudiness.
Laminations protect items from moisture, scratches, & rough handling or improve visual appeal.
Inserts & Partitions
Add cardboard inserts or dividers for extra protection.
These prevent movement inside the box.
Also, it protects fragile or multiple items like glassware, bottles, & electronics.
Tapes & Closures
Use self-locking flaps & adhesive strips for secure closure.
These keep items safe during shipping & simplify packing for eCommerce, industrial, & retail use.
Ready To Get Started With Your Order Today?
We offer packaging solutions that combine quality, affordability, & convenience.
Our services ensure your double walled cardboard boxes meet every business need. Our perks include;
Free Shipping
We provide free shipping on all orders, saving you money while delivering your boxes safely.
Get a Free 3D Mockup
We offer a free 3D mockup so you can visualise your custom packaging box design before production.
MOQ from 100 Boxes
Our minimum order quantity starts at 100 boxes, making it easy for small & large businesses.
24/7 Customer Support
We offer 24/7 customer support, answering queries and guiding you through your packaging design and orders.
No Die and Plate Charges
We charge no die or plate fees. This allows you to save costs on customised printing easily.
Fast Turnaround
We offer a fast turnaround of 6–8 business days, so you will get your customised boxes quickly.
So, don’t hesitate & book your order today with us!
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